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Technical Level Requirements And Energy Saving Measures Of The Pump Valve Casting

The development of pump valve castings has been very rapid in recent years, and the production output has reached record highs. The rapid increase in the production of castings in China is caused by a large increase in domestic demand for castings, on the other hand, is caused by the transfer of foundry production to the domestic production in developed countries and regions, which makes the export volume of castings increase year by year.

The process technology of the pump valve castings in China has also been improved rapidly, and is gradually taking steps on the road to the powerful castings country. At present, the application of new foundry technology and new technology in our country is mainly manifested in: the number of advanced molding line and core making center is more and more. The resin sand technology has been widely used. And the cast steel VOD smelting, lost foam casting, computer simulation technology, rapid prototyping technology are widely used.

The improvement of the technical level of the pump valve casting:

1.In the production process, the quality of the pump valve castings for export is strictly required.

2.Domestic demand for high-quality castings has increased rapidly, such as the rapid development of the automotive industry, the rise of wind power industry and so on.

The application of filtration technology in foundry has developed rapidly in recent years. This technology has a significant effect on reducing the inclusion and porosity defects, improving the mechanical properties and processing performance of the pump valve casting, and has caught increasingly attention from foundry enterprises.

The energy saving measures of the pump valve casting

In order to ensure the success of energy saving and consumption reduction in the pump valve casting industry, the two aspects need to be done. One is to implement energy consumption admittance to the new enterprises, especially the medium and small casting enterprises. The second is to take effective energy-saving measures to existing enterprises and eliminate outdated capacity. Among them, the energy saving work of the existing valve casting enterprises is the priority among priorities.

1. When the pump valve casting is used, the waste heat can be recycled and reused. The waste heat of the cupola can be fully utilized, so that the waste heat can be heated and used for life, and the recovery rate of the waste heat can reach 80 %, and the energy utilization ratio can be improved.

2.Reduce defective index. According to calculation, the casting yield is increased by 1 %, and the iron liquid of every ton can produce about 8 ~ l0kg high quality iron casting more, saving coke 6 ~ 8 kg. The casting weight is reduced by 1 %, the energy consumption can be reduced about 1 ~ 2 %. From the reasons of waste enterprise reflected , most are concentrated in the metal liquid flow, porosity, size, clean-up and other defects. The processing waste can be reduced through improving the external conditions and filling ability and using the sand casting technology to improve the size accuracy of the valve casting.