Metal Sand Casting Process

Metal Sand Casting Process
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Product Details

Metal Sand Casting Process introduction

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Sand castings are produced in specialized factories called foundries. Over 70% of all metal castings are produced via sand casting process.Molds made of sand are relatively cheap, and sufficiently refractory even for steel foundry use. In addition to the sand, a suitable bonding agent (usually clay) is mixed or occurs with the sand.


Casting Parts Specification

Material: Stainless steel (CD4MCu)

Standard: ASTM A995

Casting process:  alkaline phenolic resins

Weight: 750KGS

Min. wall thickness: 12mm

Heat treatment method: solid solution and aging treatment

Surface treatments:  shot blasting and pickling and passivating

Chemical Composition:

C:0.033  

Si:0.55

Mn:0.84  

S:0.005 

P:0.024 

Cr:25.3 

Ni:5.2

Mo:2.0

Cu:3.1

Mechanical property:

Tensile strength: 845MPa

Yield strength: 610MPa

Elongation: 23%

Tolerance grade: CT11

Application: pump, valve, impeller, power facilities, Construction Tools, Oil and gas system, Agriculture Machinery, Firefighting Equipment, Metallurgical Equipment, Shipyard, mining equipment parts.

Our market: Europe, North America, Australia, South Africa,Asia.


TECHNOLOGY ADVANTAGES 

We are a innovation-driven company, we have five patents and another 13 patents will be expected to get in short months. 

we are willing to develop all new material only if it’s required in application.

Advantage technology in composition control, especially super low carton steel, stainless steel and duplex stainless steel. 

We cast very good surface of thin-wall castings, which is normally not easy to control for sand castings, but we made suitable technology and are able to guarantee smooth no-defect surface.

Crack is fatal flaw for pressure resistant container. We can make sure no crack inside and outside of the pump and valve castings, and a good pressure-resistant performance.

All our technology innovation only for one aim--the best quality, even that means a higher cost and lower production rate.


OUR SERVICE

◆ We provide free technical service about casting parts and application issues.

◆ Free on-site touring and introduction of our factory.

◆ We provide process design and validation for free.

◆ We can guarantee on-time delivery of samples and goods.

◆ Close follow-up of all orders by special person and keep customers informed timely.

◆ All after-sale request will be responded in 24 hours.


FAQ

1. What kinds of material you can produce?

The dominant material we cast is stainless steel, duplex stainless steel, carbon steel, ductile cast iron, aluminum, copper, bronze, brass and alloy metal etc. etc.  

2. Can you provide machined finished parts?

Yes, we have our own machining center, we have machines for different machining process and CNC machining center. 

3. What is your main casting process?

Our casting technologies include sand casing, investment casting, bonded sand casting etc.

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